TECHNICAL SUPPORT - BELLOWS

Development and production of components for machine tools since 1949.

Classification - Bellows

Bellows are essential elements for protection from dust, chips, humidity and moving chemicals.

  • Rubber bellows – Available in the following versions:
    • Cylindrical: with collars of the same diameter
    • Conical: with collars of different diameters

  • Fabric bellows (made without mold, suitable for long strokes and covers of guides and worm screws)

Material and thermal compatibility - Bellows

Each material used for the production of bellows has specific characteristics of chemical resistance and temperature ranges. Below is a comparison table:

MaterialTypical chemical resistanceTemperature range
NBR Nitrile RubberMineral oils, greases, light fuels-30°C / +100°C
EPDMHot water, steam, atmospheric agents, UV-40°C / +140°C
NeopreneModerate oils, atmospheric agents-35°C / +110°C
SiliconeHigh temperatures, sterilization, food-60°C / +200°C
FKM (Viton®)Oils, solvents, fuels, aggressive chemical agents-20°C / +210°C
Natural rubberAbrasion, flexibility, air resistance-40°C / +80°C

Assembly - Bellows

To ensure the durability and effectiveness of the bellows, it is important to respect some fundamental rules during installation:

  • Collars can be secured by metal or plastic clamps, or in machined housings

  • The diameter of the collar can be slightly extended to fit the attachment point

  • The flange fixing is suitable for:
    • Rubber coated fabric bellows
    • Some special rubber versions

  • Always check that the minimum and maximum bellows stroke is compatible with the machine movements

  • At maximum extension, the coils must not retract inwards, to avoid damage.

Troubleshooting - Bellows

ProblemPossible causeRecommended action
LacerationExcessive extension or abnormal torsionCheck the compatibility of the bellows with the machine movements
LacerationCutting from a rigid body or external objectCheck for sharp objects in the running area
Hardening or cracksAging of the material due to exposure to air and direct lightCheck UV exposure and service life – prefer EPDM or CR for outdoor applications
Hardening or cracksAging of the material by temperatureCheck the thermal range of use
SwellingChemical reactionCheck the compatibility between the bellows material and external agents

Notes - Bellows

  • Fabric bellows can be customized in shape, fastening and materials.

  • For bellows subjected to aggressive environments or complex movements, contact our support for suggestions on materials and geometries.